I bought the Pit Boss 440 Deluxe & cooked a pork butt. Set it on Smoke (P4) all was well for 2 hours then temperature ran away to over 615 degrees. Ruined that piece of meat. Called customer service & they talked at me instead of listening to me. Tried another pork butt set on 225 degrees temp once again ran away after an hour. Wrote an email to customer service with a response that they were sorry I was having trouble. Tried again today with the same result so sent another email with pictures of settings & indicated temperatures. Guess I'll have to finish this pork butt in the oven & go buy a Treagar Pellet Grill. If Pit Boss corrects this I'll update this review!
I spent months checking out Memphis, Fast Eddy, Mak, and Yoder grills. I must say the Yoder is by far the most robust pellet grill of them all. I noticed many reviews with 3 or 4 star ratings for price and I must disagree; fit, finish, build quality, and material robustness of the Yoder was better than the Memphis Pro & Elite...and we all know how expensive the Memphis is.
The smoker is great. (5 stars) Assembly went well. It's pretty straight forward. Operation is easy as well. Just set and pretty much forget it. This is a large smoker. If you need space, this is the one for you. This is my first pellet smoker so I can't offer any comparison to others. I've used a Brinkman horizontal smoker for the last 20 years that has worked well but it was a pain to keep the smoke and temperature where you want. The constant tinkering was getting tiresome. The ease of use of the Camp Chef makes things so much more enjoyable.
You have some solid reviews out there. I have been in pursuit of getting exactly what I want for about 25 years now LOL. Started with a Weber Kettle cooked some great meals on it and made that tasted more like eating a chunk of lump coal 🙁 Over the years I have built a couple 55 gal barrel smokers they were challenging to hold the temp, an old Kenmore stove oven into a propane starter wood smoke unit, a monster 24″ pipeline pipe 5′ long and a warming oven, a 40″ stainless grill made from an industrial engine catalyst that I could direct and indirect cook on and a few other small grills. Working in the oil & gas business and having poor welding skills with a good welding machine in the garage made for some great experiences. Most generally have cooked for 2 to 4 people but have fed up to 70 a time or two.
Pellet grills have electronic temperature controls that (should) keep the heat consistent. Top quality pellet grills can maintain temperatures within 5 degrees or less for hours at a time, with the auger releasing pellets as needed into the fire box to do so. A consistent temperature means less guess work and fantastic food! (If you read words like “heat zones” or “baffle”, that means that you’ll need to be playing with the heat to keep it consistent… so steer clear of those!)
Camp Chef does offer one key accessory that most other pellet grills don’t have. We’re talking about the SmokePro BBQ Propane Sear Box. Most pellet smokers aren’t that good at searing. However, the Camp Chef made sure to address this issue. The sear box can reach up to 900°F and reverse sear four steaks perfectly. If you’re willing to overlook some inefficiency with the smoker, and searing your meat at high temperatures is important to you, then the Camp Chef SmokePro DLX could be the right smoker for you.
After about 10-15 hours of cooking, you should remove the burn cup and dump the ash. If the ash builds up it can prevent ignition. Ash also accumulates in the bottom of the unit, but doesn't impact cooking. A vacuum cleaner with a hose makes short work of it. Only a few manufacturers, such as Blaz'n Grill Works and Camp Chef have a slide out combustion cup that makes cleanup much easier, but you still have to get underneath the deflector occasionally and suck out fly ash that has scattered around the lower part of the grill body.
The biggest cleanup issue is the buildup on the heat deflector under the cooking grates. You'll need good gloves and an apron. On most models, a thorough cleanup means a 30 minute process of taking out the greasy grates and the gooey deflector plate, scraping them and washing them. You should do this when the carbon and grease cover the deflector plate. Stainless parts can go in the diswasher, but I wouldn't do it. That grease is like tar and it could get all over the insides of the dishwasher and hang on for dear life. I use a handheld steamer like the Steamfast SF-320 Portable Steam Cleaner shown here.