Now, for the good stuff: do not hesitate to spend an extra or even two bucks for a feature that you will use and appreciate. Consider your pellet grill as an investment, something you are going to buy, and be using and enjoying for years and years to come. Features like meat probes to check the internal temperature of foods are excellent for taking the guess work away from cooking meat to a particular doneness. You will never end up with an overcooked and rubbery, or undercooked and raw steak ever again! Features like smartly designed grills that consume and spread heat evenly are also great for cooking food to perfection without having to move it from side to side to find the right temperature spot.

Just like you need to have precise control over your unit’s temperature, you also need to make sure that your smoker can reach an adequate temperature. Most pellet smokers can reach temperatures between 180°F and 425°F, which is a decent range that can fulfill most of your smoking, baking, and grilling purposes. However, if you want to sear your meat, you will need a unit that can reach at least 500°F.
The Pit Boss Grills 340 Wood Pellet Grill is a great grill with dial-in digital control and led read-out. Pellets are 100% natural hardwood. This grill has got an automatic start and cool down. It’s heavy duty with 16 gauge steel construction. It’s easy to assemble. It’s a little expensive. However, other grills are more expensive and seeing that I would recommend this to anyone.
Extremely high build quality. It's heavy. Solid. Nothing flexes or bends. The temp displayed is very accurate when referenced with a thermometer. My only complaint is that the 2-piece diffuser should either be standard equipment, or an optional upgrade at order time (in exchange with the stock diffuser). The 2-piece diffuser is a MUST HAVE accessory. Cleaning the firepot is a messy pain the A** without the 2-piece diffuser. I didn't think I would need it, But I ended up ordering it about 6 weeks after receiving my YS640. I also highly recommend the direct grilling grates. I was able to get rid of my gas BBQ because the direct grilling feature works so well on the YS640.
Igniter: An igniting rod, heated up to a red hot level, ignites wood pellets as they fall inside the firebox. A cooling fan blows air into the pellet smoker from behind the pellet auger to prevent heat backdraft, while the fan underneath the firebox fans the flame – distributing heat evenly throughout the smoker. This heat is used to smoke and slow cook food in the smoker to give it the best flavors possible.
love your article and got lots of good info from it….i do have a question tho that i didnt see an answer to…..do pellet grills have to use just pellets?….i have 3 acres full of oak branches that could be shredded. my question is can a pellet grill use home shredded wood chips to burn and cook with or is it mandatory that the fuel be in the pellet state?….would be great if i could find a good use for all these fallen branches….
It’s built pretty solidly, which is what you want with a portable system as it’s obviously being moved around a lot more. I’d say it’s similar in build quality to the Traeger Junior Elite, which as a top of the line smoker says all that needs to be said. If something does go wrong, there’s a two year warranty. I’d have liked more, but it’s there, and that’s good enough.
Am considering adding a pellet grill to my fleet, have champagne taste on a beer budget. Have a smoke hollow smoker (lp) that works awesome, a cheap charbroil gril, and a holland I picked up used. Tried the holland because I got tired of flareups but it is slow, a coffee can over the stacks until it warms up helps but you don’t want to walk away from it that way. I like the idea of something you don’t have to baby sit. Any reviews on the traeger grills? I like the looks of the traeger jr, has nice features, portable and enough room for most of the things I want. Also are these grills affected by wind and do they work in cold weather? I live in ND and like to use them in the winter as long as the temp is above 10 degrees or so.

The small burn pot is covered with a large deflector plate that absorbs the heat and spreads it out below the cooking surface making them essentially wood-fired convection ovens. Flare-ups are a thing of the past. You need to keep the plate clean because it is right below the food and if you leave sauce and grease on there, it can smolder and leave soot on your food. Carbon buildup will also diminish its heat transmission.
I've been BBQing and pit smoking for many years. About 4 yrs ago I tried out pellet grilling with an import brand, and had to rebuild and replace parts for 3 yrs until it was no longer worth it! I started looking at the YS640 about a year ago, and finally pulled the trigger on buying one. No gimmicks, No hype, this is the finest backyard pellet grill/smoker and wood fired sear machine on the market. The YS640 would also be right at home on the competition circuit as well. As many other reviews have stated, if your thinking about buying one, just do it. You will not be disappointed. Shes built like a tank and holds temp very consistently. From start to finish the staff at ATBBQ has been outstanding and professional, the unit arrived in only 1-1/2 weeks and was packaged securely on a pallet. Great American made product, and great customer service have made this one of the best purchases we've made in years, Thank you.

The cooking surface is relatively small – the grill surface 12” x 16” (192 square iches) with the hood being 7” tall at the highest point. This is just big enough to cook some larger cuts of meat like tri-tip or brisket. However, small size is not necessarily a downside. While you won’t host a 4th of July cookout with this pellet grill, the small capacity and the compact size of the Davy Crockett pellet smoker makes it a perfect choice for condo dwellers or for picnics.

Hi there i want to recommend the CAMP CHEF pellet smokers you get the bang for your buck with these smokers i know a lot of you out there are turning up your noses but these smokers have all the extras at a very good price well under a $1000 customer service second to none you get the pellet clean out in the hopper they have a ash tray under the body you just pull a lever and all your burnt ash is cleaned out digital temp for the food digital temp for the chamber lo smoke and high smoke setting and it goes up to 500 degrees at 25 degree increments mine coast me $359 out the door includes shipping it dose a wonderful job holding the temps with a 10 to 15 degrees swing i bought mine at CAMP SAVER.
You prefer a direct heat method of grilling: The Traeger grill uses an indirect heating source, much like an oven, so you won’t be able to sear meat, as many people like to do when grilling a steak. The Traeger system is better for those people seeking more of a smoker type of cooking system, although you can sear your meat by using a frying pan with a little oil initially before you finish cooking it with the Traeger grill. You can use the frying pan on a stove top burner or on the surface of the Traeger grill.

Personal review of the Traeger: The auger fed the pellets after the fire pot went out making a large pile up which caused it to catch fire and burn up my grill. I had to use a fire extinguisher to put out the flames and prevent my house from catching fire. I sent Traeger the description of damages with photos. After much waiting and no response from the management team regarding my Traeger grill we gave up. The service team was very responsive but lacked any authority to make decisions to fix the grill. We worked with the service team for awhile having a different person each time respond and request information and photos that were already provided. Then, we got passed up to the management which is highly ineffective because we never heard from them, even after an email requesting an update. We really did like our Traeger grill and had high hopes that since it was under warranty and caught fire due to a failure we would have the grill repaired. Because of the terrible unresponsive service of Traeger we took our money and purchase a Green Mountain Grill.

There are no food probes with this controller as there are on the MAK Pellet Boss, and the controller is mounted to the surface with two screws and no gasket so I fear rain could get into the electronics, but after more than a year of sitting out without the cover in rain and snow, the controller on the IPT I tested is still working fine. Ortech recommends covering your smoker.
Bought a YS-640 in 2012 and have been an avid supporter of Yoder pellet grills. Cooks great and very solid construction. Technical support started out phenomenal but seems to be less competent now. Have replaced the thermocouple every two years, almost to the month (pellet grill gets used 1-2 times per month, at low temp 275 deg F cooks). Really disappointing thermocouple life for a $1500 pellet grill. Still love the way it cooks but I have to keep a spare thermocouple in my tool box so I don't have an issue on my cooks.
I bought a Yoder YS480 three years ago. I still use my cheaper pellet grill for everyday smokes, but I use the Yoder when I want to get serious. It does a beautiful job on baby back ribs (can do up to 8 racks laying flat on the grate) and I have smoked two complete turkeys at a time. The only time I have had a problem after 2 1/2 years of smoking was caused by a failed temperature probe. I got a new probe, installed it in a few minutes, and was back up and smoking again.

Rec Tec Wood Pellet Grill boasts a cooking area of over 1000 sq. inches. However, that area is calculated from its optional cooking shelf. Without it, the cooking area is roughly around 700 sq. feet. This removable shelf can allow you to increase your cooking area if you’re trying to cook patties, steaks, chicken pieces and items as such; or they can be removed for granting a greater volume of space for smoking brisket or whole turkeys.
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