This is the most important aspect you should look into when buying a new pellet grill. You always hear people saying that a product will cost more money if it’s built with better quality materials and that is absolutely true when it comes to pellet grills. Let’s start with the basics – the most common material that is used when producing a pellet grill is steel. There are many different types of steel from high-grade stainless steel to lower grades that aren’t as sturdy. Cheap pellet grills will be constructed of a decent grade of steel when creating the outer appearance so that it’s sharp to look at. However, the inner parts of the grill are made out of lower-grade metals. Do you see the problem here? Even though the grill may look aesthetically pleasing from the outside, these nice looks won’t make up for thelow-quality materials that are used inside. This can quickly lead to the inner components of the grill deteriorating and in need of replacements. This ultimately results in you spending additional money to replace these parts once they are no longer functional.

Hey Chris, IMHO the Blazing Pellet Smoker looks like a solid unit. There’s a good review of it here. I think between the units I might give them a run. Yoder makes quality stuff, and if made in the USA is important to you, they fit as do the Blazings. All this said, if you’re basically using the pellet smoker like a Cambro, you could opt to save a little money and go with the Rec-Tec. Good customer service and solid following.
Hey Bill! I think you’d be very happy with a Yoder pellet smoker. From a product and manufacturing standpoint, they’re great pellet smokers. If you’re looking at spending $1,700 and can perhaps go a little higher, you can then consider either a MAK grill or a Memphis Grill Pro Series. These are fantastic pieces of equipment. They are insulated at the point where the lid touches the body at closing, and provide superior convection cooking. Anytime you feel you want some extra smoke, you can always throw in an Amazn Pellet Tube or use a Mojo Cube. These will amp up your smoke profile in a manner you can predict and keep under control. I would NOT recommend adding anything foreign to your burn pot ever. Just keep things from the main pellet smoker function working as per the manufacturer’s design.
We got one of these a few months back and are so happy with it! If you want a pellet grill but don't want to fork out hundreds of dollars for a Traeger.. Then this is the way to go. We have the smaller one and it's perfect for the two of us. But we have put a pork loin, 2 pans of bacon and 2 baked potatoes on at once and it all came out perfect. Baked potatoes on this grill are AWESOME. We love pork loins on it as well! We have yet to try hamburgers or something simple, as it turned winter here suddenly but it is great for what we have used it for!

I also was a certified KCBS judge but never judged at an event. Their judging system was flawed in my opinion because if you truly follow their system it is possible that them best tasting piece of meat might not win. In cutting horses (not a judge but read all the rules as I showed a fair amount back then) you were always supposed to judge the best overall horse to win. I asked about leaving a process to make sure the piece of meat you feel is best to win and was told absolutely not you have to judge presentation points, tender points & etc. and not place based on your opinion of the best piece of meat! Not that KCBS is a bad organization, it’s rules didn’t fit my thought process. Passed their class and got the t-shirt just never agreed, was always a spectator.
This Bayou Classic outdoor patio stove offers a This Bayou Classic outdoor patio stove offers a wide range of cooking options operating from a bare simmer to a full blast flame. This outdoor grilling alternative is portable enough to take around with you camping tailgating hanging out in the backyard and road tripping in your RV. Despite its ...  More + Product Details Close
Are you sick and tired of bad BBQ? Well, so are your friends, neighbors, and family members. With the Woodwind woodfire pellet grill, mediocre grilling can be a thing of the past. Put the bland chicken and burnt steak behind you, and become the grill master you were born to be. With digital temperature control, the Woodwind does all the work for you. All you have to do is turn it on, set the temperature, and let it work while you play. Which means no more babysitting! The Woodwind doesn’t just make grilling easier—it also makes it more delicious. The Woodwind is fueled by premium hardwood pellets to generate heat and smoke, infusing your food with a savory wood fire taste that’ll make your taste buds sing. With grill temperature settings from 160° F to 500° F and the included Sear Box that reaches up to 900° F, you can achieve perfect results, whether you’re grilling, smoking, baking, roasting, braising, barbecuing, or even searing. And when you’re finished cooking, cleanup is a breeze with our patented Ash Cleanout system. Discover the heavenly taste of a woodfire pellet grill with the Woodwind. Buy now to begin your journey to grill mastery.
But as said, there are a few things we don’t like; it’s relatively small, doesn’t have a lot cooking space, and the design feels cramped. At the same time, it’s still relatively heavy at 140 lbs. For the same price, you could choose the Z-Grills Master 700D, which packs almost 25% more surface area on the rack. That doesn’t seem like much but is a significant amount of room.  Or you could just spring for the Traeger Pro 22. There have also been reports of poor quality control, and that the temperature control is very inconsistent, often swinging up and down nearly 30 or 40 degrees.
I got my YS640 for a combination Father's Day/ Birthday gift and regardless of whether it's grilling or smoking beef, pork or chicken the results have been outstanding. I can hardly wait to break out the turkeys for the Holiday meals. The direct grilling grates leave a steak with beautiful grill marks and the use of the fruit wood pellets along with quality steaks have made for some incomparable meals. As for quality of the smoker itself, I have sons-in-law that are already jockeying for position to try to be the next to have the YS640 after my demise - - - and we're figuring that won't be for at least 20-30 years!
You prefer a direct heat method of grilling: The Traeger grill uses an indirect heating source, much like an oven, so you won’t be able to sear meat, as many people like to do when grilling a steak. The Traeger system is better for those people seeking more of a smoker type of cooking system, although you can sear your meat by using a frying pan with a little oil initially before you finish cooking it with the Traeger grill. You can use the frying pan on a stove top burner or on the surface of the Traeger grill.

GrillGrates(TM) amplify heat, prevent flareups, make flipping foods easier, keep small foods from committing suicide, kill hotspots, are easier to clean, flip over to make a fine griddle, and can be easily removed and moved from one grill to another. You can even throw wood chips, pellets, or sawdust between the rails and deliver a quick burst of smoke to whatever is above. Every gas grill needs them.
At the end of the day, the act of heating pellets and generating smoke in any pellet smoker is pretty much the same. Yes, some pellet smokers use thicker metal, have better thermostats, air flow, racks, drip flow, etc. But the ask any professional BBQ cooker who uses a pellet grill, and they’ll tell you that the quality of your smoke really does come down to the pellets themselves. Here’s what one very astute BBQ pro had to say over at the Pellet Smoke Ring:
Next in our pellet grill review is the Green Mountain Davy Crockett pellet grill. Its small size makes it a portable grill. It weighs 57 pounds and measures 14.5 by 20 by 29.5 inches in dimensions. The Green Mountain pellet grill has 110V or 12V adaptors for 3 power options. It has foldable legs that also function as handles. This pellet grill also features a thermal sensor which monitors the grill temperature called Sense-Mate. One coveted feature on this pellet grill is that is Wi-Fi compatible.
WOW, that’s all I got. What an amazing piece of cooking equipment. I’ve owned mine now for a little over a year, and to be honest, each time I use it, I learn something new about it. I’ve cooked on Traeger’s and owned several Bradley smokers. But nothing compares to the versatility of the Yoder. This thing is well made (its heavy) and it cooks flawlessly. The worst thing about it is the need to empty the ashes, and it’s not that big of a deal. I will say, invest the money and buy the heat diffuser with the access door. It makes removing the ashes so much easier. Ask yourself this question, how many different flavors of propane can you use on your grill. Because with all of the different wood options for this, it’s almost limitless. Make the investment, you won’t be sorry
What sets Z Grills apart significantly from the rest of competitive grills is a completely different construction that is more resembling of something like gas grills, which means a door in the front that one can keep grilling accessories behind. Usually most of manufacturers leave the front of the grill open and don’t make use of the space underneath the grill which gives Z Grills huge thumbs up for using this space in a nice and creative way.
Remember, you are paying for every little feature, attachments and details on any product. So do not end up paying you inheritance for a feature that you are probably never going to use. Instead, invest on a pellet grill that caters to your needs and has features that will actually enhance your experience when using it. So do not, I repeat: do not, fall for fancy marketing features that sound too drastic.
You visited your friend’s house and saw his amazing pellet smoker. Now you want one. But you don’t want just any pellet smoker. You want the best pellet smoker that you can afford. Now, you could spend a lot of time reading hundreds of pellet smoker reviews, or you could spend a few minutes going over this comprehensive guide that we have prepared.

Through the years, pellet smokers have gained popularity. The fact that they give you the convenience of being able to hold a barbecue from the comfort of your home is what makes them ideal. However, not all of them will match up to the needs that you have and this is why I put together this guide with reviews. Following this guide, you should be in a position to make a comprehensive decision on the specific model to buy.


Pit Boss Wood Pellet Grills are filled by all regular BBQ wood pellets. The computerized control board lights the grill and permits you to set the cooking temperature from 180° to 500°F. Fan constrained convection cooking takes out the requirement for a rotisserie and makes an adaptable situation for grilling, simmering, smoking, braising and preparing. The Pit Boss 340 has 340 sq. in. total cooking surface with porcelain covered cooking grids. With complete structural quality and strength, the Pit Boss 340 is made to last.
In 2008 there were only two consumer pellet grill manufacturers. Today there are dozens. The market for these relatively expensive devices is small but growing fast. Not all of these small manufacturers will survive. Forget the warranty and ask "When it breaks will the manufacturer still be in business?" They do not have repair shops near you. When it breaks will they be able to diagnose the problem over the phone? They may be able to figure it out, but then you have to buy the replacement parts and do the repair work yourself. Are you up to the task?
Hey David – in my opinion, you’re going to find hot spots in any entry level pellet grill/ pellet smoker. I include GMG, Rec-Tec, Traeger, etc. When you start moving into the higher pellet smokers/grills – Memphis Grill, MAK, etc, you can minimize these to some extent. If you experience higher heat on one side, put the thicker cut of meat (pork butt, point of brisket) near that part.
Because the burn pot is small, there is usually a hot spot directly over it. Some units have an optional perforated section above the burn pot so you can put the meat over direct flame, but the ones I've tested still do not sear properly. And there is no way to set up a 2-zone cooking system with a cool zone. As with most other grills and smokers, the differences between lower and upper racks is not huge, so think of it as one heckuva indirect heat convection smoker with precision temperature control.
Another avenue that many pellet grill owners use is participating in a bulk buy of their favorite brand.  Many times by ordering as little as a thousand pounds of pellets and having them shipped via pallet can save enough per pound to be worth the effort.  Also, check the websites of the pellet brands listed above, many have local distributors that maybe with an hour drive of your location.  If you are new to the pellet world, the thought of ordering a thousand pounds of pellets may sound excessive or intimidating.  Many felt this way at first, but if you are in a location where it is hard to get pellets, the mantra of keeping at least a hundred pounds of pellets (five 20 pound bags) on hand at all times starts to make sense quickly.
The big structure makes it great for searing large amounts of meat at the same time. When it comes to high temperatures, you need to know that it only reaches 450~ degrees F. It’s not a lot, but you have to know that the main characteristic of this grill is maintaining low temperatures for a long time which allows for reliable, easy and slow meat searing.
This next video is great because it really talks about how solid the construction of the Rec Tec Grill Pellet Smoker is. You’ll note several times that the reviewer says how surprised he was at how heavy the lid of the cooker is. Folks, nothing… and I mean NOTHING cooks as well and as evenly as Heat Soaked Metal! That’s why cast iron is so prized for cooking ability! Also pay attention to the heat probe readings you see in this video. The one thing everyone who has used this pellet smoker says is that the Rec Tec Grill keeps actual temps where set temps read better than nearly any other pellet cooker out there.
Ninth spot to make it to our compilation of the pellet grill review is the Louisiana pellet grill. It has 2 cooking levels and a total 1061 square inch cooking surface. The Louisiana pellet grill has got porcelain cast iron main grids and porcelain steel removable upper cooking grid. It also has a digital controller centre. This grill weighs around 173 pounds and is made with high quality material that is going to last you a life!
One option is to put a griddle or a frying pan on the grill, high heat, get it blistering hot, add just a little oil to prevent stickling, and sear by conduction on the metal. It should only take two to three minutes per side. This is a good technique for reverse seared meats. You start them indirect, low and slow, with a little smoke, and then Maillard the outside in a hot pan or on a griddle. No, it's not cheating. It's making food better.
Local availability of pellets is only one problem though.  How are you, the consumer, supposed to know which is a good pellet brand versus a bad?  If you do a Google search for “where to buy pellets” you are likely only to see a lot of advertisements all proclaiming their product to be the best.  This situation is very akin to what consumers in the charcoal industry deal with as well.
Keep your Pellet Grill and Smoker fired up Keep your Pellet Grill and Smoker fired up with Camp Chef’s Premium Hardwood Pellets. Made of 100% natural hardwood these food grade pellets are an excellent way to add that unique smoky flavor. Choose from 4 distinct flavors. Smokehouse Hickory impart a rich and smoky bacon-like flavor to all meats ...  More + Product Details Close
One thing I’ll mention up front is that the Rec Tec Grill is not sold as a Made in America product. The REC TEC Grill is made in China, however, the heart and soul of the grill (the computer) is made here in the USA. The powder coat is also made in the USA and the final assembly along with quality control takes place at the REC TEC Grill facility in Georgia.
My propane smoker lived a good life, but after just 18 months it's another rusted out piece of junk that's was unsafe to use. I wanted to replace it with something that would last so I began researching the internet. I was delighted to stumble upon 1) pellet smokers and then 2) the Yoder 640. This is a premium price item that had me wondering if I should spend that much, but I was sold by the online reviews and YouTube video's. ATBBQ had it at my house in less that 5 days and the build quality, ease of use, and the food it helps produces are all second to none. I'm thrilled companies like Yoder can build the best products in the industry right here in America! Its a large investment in cooking, but worth every penny.
Even seemingly perfect pellet grillers have trouble getting the cleanup part right even in light of how little ash is produced by pellets. You should search for pellet smokers and grills that efficiently keep the ash from building up on the heat deflector that’s located underneath the grates. The ash should remain on the ash cup and nowhere else. Meanwhile, major cleanup with soap and water is a hassle that requires an apron and gloves.
If you’re looking for very portable smoker on a budget, we recommend the Davy Crockett by Green Mountain Grills. However, if you’re looking for a small backyard smoker that you can use at the occasional picnic, tailgate, or cul-de-sac party, we recommend the Traeger Tailgater. We think the slight increase in cost is justified by the bigger grill space, which comes in handy if you’re using your smoker frequently or to cook for more than two people.
4. Temperatures were constantly all over the place. For example, on 70-80 degree days I learned to set my controller at 180 if I wanted to cook at 225-230. It was not uncommon to see temperature swings of +/- 30 degrees. Some Traeger users will tell you "yeah but did you play with the p-settings?" Why? Why would I want to have to constantly adjust a setting to make it hold a temp within +/- 5 degrees. Let's be honest. Most people want to set it and forget it. I fall into that category. This particular problem was so frustrating I went and bought an igrill 2 to monitor the internal smoker temp. As a note to this, I also bought 3 different brand controllers to try and remedy this problem with no success. Beyond frustrating!!

Hey Pete, first thanks for your kind words. Traeger pellet grills fell off a bit quality wise over the past several years. That said, they’ve hired a new CEO – formerly from the Skull Candy Head Phone company – who brought that company’s valuation up considerably. I see them making moves to get back to their roots… aligning themselves with some of the more well known names in BBQ again. From a build quality, they’re making solid pellet grill bodies using fairly heavy steel. The area I’d like to see them improve on is the controllers they use. Right now, GMG is making great strides in claiming some of the entry level pellet smoker market share away from Traeger. This is due to a superior PID controller, advances in built in Wi-Fi monitoring, and outstanding customer service.


I bought my Traeger Pro Grill a year ago and have thoroughly enjoyed using it. The problems began when it suddenly stopped working. The warranty is a self-service warranty which means you have to service it yourself or load it up and haul it to a distributor for repair should your efforts fail. For this reason I HIGHLY RECOMMEND YOU AVOID BUYING A TRAEGER GRILL. Anytime you pay 1500 for anything a warranty should mean just that, it’s a replacement warranty. I am terribly disappointed with the response from Traeger. Please feel free to contact me should you need further clarification.

A pellet smoker with a primary cooking area of 500 square inches should be sufficient for an average-sized family who wants to have the occasional cookout. If you’re cooking for yourself or a couple, tailgating, or camping, we recommend going for smaller units. It all depends on your needs, keep in mind that bigger doesn’t always mean better. You don’t want to be paying extra money for space you won’t use at all.
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