In true Yoder fashion the 640 is not a fancy cooker with lots of shiny things, bells and whistles. Don't mistake that for poor craftsmanship, the Yoders are all built to the highest quality standards. They just happen to be more muscle car than sports car. Big, bad ass, built to last American muscle car that will blow the doors off the competition on your back deck or on the comp trail.

The cooking process is made a lot more convenient with this smoker. To start cooking, all you need to do is flip the Traeger on/off switch, and you’re good to go. Then, you can simply set your desired temperature through the digital controls. Enjoy your time and relax while you leave the unit to do everything else. With its efficient temperature control system and automated auger with an induction fan, heat remains constant throughout the cooking process. You’ll have evenly-cooked foods that have that mouth-watering smoky flavor in no time.
Moving on from the orangish-red looks of the predecessor RT-680, this newer model has a black hood, with stainless steel built. It is 2.5” taller than the RT-680 and has 2 stainless steel bull horn handles on the outside that will have you falling in love with its built. Everything from the towel rings, the controller shelf, the hopper lid to the spill-proof bucket hook is stainless steel and even the smallest of details like the laser cutout of “Rec Tec Grills” on the side will never fail to impress.
Whenever you want to smoke with a pellet smoker, you will have to make a choice: What type of wood pellets should I use? Well, the answer may sound simple – whichever flavor you like the best – but might be pretty difficult if you’re smoking for the first time. Unfortunately, the only way to know which flavor you like most is to try them all at least once and then decide upon which one floats your boat.
Hey Jeff – I think that due to pellet smokers requiring much of the wood pellet for “fuel” leaving a smaller part for the “smoke” means that you want as much of the smoke to stay in the chamber for as long as possible. Just my opinion. I’ve not used charcoal pellets. Those I’ve spoken with who have used them weren’t extremely happy with the results. Regarding the water pan, I feel that pellet smokers don’t typically require water pans. However, you can surely use one and see how your results go.
Pellet grills come in various sizes from the portable types for tailgating to the extra-large units for commercial use. If you are someone who wants to be able to take your smoker on the go, be it camping, partying or any other event you’ll want something that’s easy to lift and has wheels to facilitate movement. If you have lots of parties and gatherings at home, then you might want something bigger. Its all up to what your needs are.
This is the second one I have received as the first one was a lemon. The first one worked great the first 3 times I used it, but then I started getting "Err" message, as well as an overheat message randomly that would not go away. I returned it to Amazon and promptly received a replacement. I have used this one heavily for 7 days now and have had no problems. I will check back in in a couple weeks with my results. It is very well constructed, holds its temperatures well and cooks pretty evenly. I have smoked/grilled ribs using the 3/2/1 method, made stuffed hamburgers, a whole chicken, and a porterhouse steak so far. For the price you cannot beat it. The searing option where you can open the heat shield/drip tray to expose slots directly over the flame is great for cooking steaks and a nice option that you don't see on other models. The removable side tray is also nice for bringing out your meat and placing your finished product on it. The bottle opener is weird...u have to really put the bottle at an angle to open and you lose part of your beer....but it looks cool...lol. A few tips: Cover the heat shield/drip tray with new tin foil each use or else it is almost impossible to clean it. Make sure the knob is in the off position before plugging it in and wait for the numbers to stop flashing before adjusting the temperature. Always start out in the smoke position until it is smoking and a a flame has started, then turn it to your desired temperature(about 5 min). Vacuum out the firepot and inside of the barrel every other use. Most importantly....use this thing as much as possible in the first 30 days to make sure it is functioning properly so if you do have problems you can return to Amazon. I love Amazon. As soon as I clicked on 'Return' and printed the free return shipping label, they had already ordered me a new one and I had it in 3 days!!! In case you would have to return it, mark your boxes that everything came in and take pictures of how it was packed. Took me over 2 hours to pack this thing back up. Most importantly....use this grill as much as you can in the first 30 days to make sure it is functioning correctly, otherwise you will have to deal with Pitboss ...paying your own return shipping and replacing parts on your own.Also don't forget to register your grill right away on the Pitboss website, in case you have problems after the 30 day Amazon window. Checkout the Pitboss website for their recipes....some of them are quite good...the bacon wrapped asparagus tastes just like Carrabas. Just sprinkle some balsamic vinegar on it after grilling. The Pitboss spices/rubs, while expensive are very good. The sweet heat is good on anything and the mandarin habanero is amazing on wings. I sprinkle and toss after cooking. Good luck !!
The Davy Crockett Pellet Grill offers open flame technology which uses infrared radiation to cook your food. The peaked lid not only allows for you to cook tall slabs of meat, but it also helps the convection process within the grill, making sure that your meat is thoroughly and evenly cooked. This top notch technology ensures that you get that consistent and authentic tasting BBQ every time you fire up the grill!

Their behavior is sometimes counterintuitive. The hotter they get, the less smoke they produce, and at their top settings, they don't produce much smoke at all. This is good for when you are baking cakes or pies or doing dishes that don't need smoke. But down under 250°F, they produce plenty of mild, elegant smoke. And even though the fuel is wood, it is hard to oversmoke with a pellet smoker. Burning wood on a charcoal grill produces much more intense smoke flavor.

When buying an item as important as a grill, it is evident that an individual should look for the best quality for what they desire as well as learn properly what are the best in the industry. With that in mind, pellet grills are even more unique than a regular grill because of the design and the way the grill functions. With that said, the quality of a pellet grill is the first criteria we took into consideration because there is a slew of different elements that have to ensure the grill is made of the best possible quality design. With that in mind, one important aspect of quality design that we took into consideration is how all of the functions are built. Meaning, we wanted to make sure that no area was designed and manufactured in a cheap way. Other than that, one method in which we figured out the best quality grills is how the grill cooked and how the items tasted. However, since we cannot buy every single grill and spend weeks cooking steaks and vegetables, as nice as that sounds, we relied a lot on individual reviews and what people had to say about that particular grill.
Well, if you get yourself a wood pellet smoker not only you can enjoy such an event in the summer, but also continue doing the same in the winter. Today, pellet smokers often come with the “turbo heating technology” that can help you fire up the grill even in the winter. Go get yourself a pellet smoker and don’t let something as trivial as seasons, limit your enjoyment. Because a smoking warm piece of marbled, top quality fatty meat is best enjoyed on a cold night.

This smoker comes with two cooking settings: hot and fast, and low and slow. Its Digital Elite Controller makes setting the temperature a breeze — all you have to do is turn the dial to your desired temperature, and you can leave it for the rest of the cooking process. This smoker can reach the temperature of up to 450 degrees Fahrenheit. The digital display on top of the grill lets you monitor the heat conveniently. 

I had heard about Traeger from a friend who was at a conference where the catering was done on one of the commercial units. He had said the food the it made was mind blowing, and on a late night impulse buy I decided to purchase this from Amazon - as an open box/scratch and dent for about $800.There are some less expensive grills available, I have never owned them so I can't comment on them. i started to get a little buyers remorse with all the negative reviews this grill had received, but decided to give it a fair shot. It arrived quickly not by UPS but from trucking company. Despite being listed as damaged box/open box it was well packaged no damage. Assembly took 30 min by just me, assembly tools were included. Stood it up off the floor and filled the hopper with mesquite and followed break in procedure listed to cook off any manufacturing oil etc. Let it cool retired it once more to make sure it was seasoned let it cool again and was ready to go. I purchased an IGrill wireless thermometer to go with it which I would recommend also. I signed up to the Traeger recipe sight and they send a recipe every few days, and you can browse the website for some inspiration. Since I have owned this I have gone thru about 3 bags of pellets including alder mesquite and hickory. I have grilled Trout ( the smoked trout dip list on the website was amazing) as well as trout fillets, Salmon, Haddock, Ribs, Brisket, Pulled Pork x 3 and 2 prime ribs and 2 loafs of bread Jerkey ( smoking now) butternut squash etc etc . All the food I can only say is mind-blowing - enough so that 4 of my friends have purchased the smaller Traeger's for themselves. It has all been incredibly easy - just season, set the temp put the food on and the temp probes in and forget it- the wireless I grill continually upgrades my phone so I can keep working inside and not have to worry. It has never failed to light, caught on fire, overheated or preformed to anything other perfection for me. I can't speak for all the other negative reviews but I have had nothing but success with this, the Weber propane I own hasn't been touched is just taking up space it can't compare to this thing. Its a big purchase at close to 1k but is incredibly versatile I can't speak about customer service response because I haven't needed them, but if you are concerned I would call the headquarters and see how hard it is to get someone on the phone. The Temp probe is off by a few degrees compared to my Igrill reading but the grill has no trouble maintaining a narrow temp window if you keep the lid closed and don't F%$k with it . Most important it has bought back some passion to cooking, and made me want to try new things which is priceless.
Food, especially meat, tastes much better when smoked. If you want to take up smoking food but you’re worried that it might be too complicated there is one simple solution for you – get yourself a pellet smoker. Pellet smokers, also known as pellet grills, have started selling like crazy as people begin to realize they are incredibly easy to use. You may not get the street cred from traditional pit masters with your pellet grill and smoking skills, but you will be able to produce excellent barbecue effortlessly. Wood pellet grills give you smokey, juicy, and tender meat that’s perfectly cooked without the hassle of babysitting your smoker.

Do not confuse a pellet grill for gas grills. Like the name suggests, a pellet grill obviously uses pellets for cooking its food. But do not doubt its competence with any other gas or convection appliances. It cooks just as well, if not better. And the secret to this are in its pellets. While pellets vary from brand to brand, the best ones have more wood and less binders like sawdust etc.


Bullet Smokers: They come in the shape of a bullet and works in a similar fashion as kettle grills. However, the main advantage it has over kettle grills is that you don’t need a charcoal chimney starter to light it up. Plus, the shape will allow the users to cook at a lower temperature and smoke for a little longer than they can on a kettle grill.
Has had auger issues from the beginning and a yr later continues. Once it gets running it does a good job of cooking but it takes average 20 minutes to continually unjamb the auger. Called CS after first use and the issue was recognized and it's looks to be poorly designed with a simi free floating impeller/ auger to keep the impeller from jamming into the side housing and this worked for that issue but now the auger just gets jammed up and I have to empty out the hopper tap on the auger then it will start again till it warms up.
Placed against our Top Pick, this Traeger smoker and grill is a worthy competitor. It offers a variety of useful functions that will allow you to smoke, grill, bake, braise, roast and BBQ anything and everything. It’s definitely worth your money, because if you take care of it properly, it’s going to last you a long time. However, since it’s slightly more expensive than the top pick, we just couldn’t set it at the top of our review.
I have ate a few peoples cooking that have won at the Royal, Houston and Memphis in May. They have all had one thing in common, I didn’t put one drop of sauce on them and they had not been sauced on the Q before serving! The restaurant Cackle and Oink is just a ways from where we live and the owner Aaron Vogel is there regularly. I have tasted all his sauces and they are very good, but the 3 times I have been there, his sauces never touch my ribs and brisket! Aaron does say, if you like this you need to try my competition food (which I will at one of the competitions he is in locally). None of the KCBS, Houston or Memphis in may winners Q had even a hint of ash or bitter smoke flavor. They also had a very light smoke profile. They also all say they cook over well burned down wood.
One comment I see a lot in various forums like Pellet Heads Forum is that you want as much efficiency as you can get. As with lump charcoal, this means burning as clean of a cook as you can with as little ash as possible. Different pellet mixes will produce differences in what you get in this area, and the cooker you’re using will dictate this to some degree as well.
Traeger pellet grills pack big hardwood flavor, from sweet cherry, to savory mesquite, into everything you grill, smoke, bake, roast, braise, & BBQ. Traeger's wood pellets are made with 100% pure, natural hardwood giving you authentic flavor and nothing else. Grilling has never been easier—just set it and forget it and let the Traeger work its wood-fired magic.
Generally speaking cheap grills are not made with quality materials. While the outside may look good, often times you will find the guts of the grill are made with lower grade metals. This of course affects functionality and longevity. If the inside of the grill isn’t made using quality materials you will literally burn through it over a certain period time.
Does anyone know how to set up a pellet grill? Since pellet grills are a bit less common than a regular conventional gas grill, we had to conduct a bit of research and realized that pellet grills are as easy to set up, they just have more components. The components of the grill include a lid, which is designed to cover the contents of the grill as well as keep the heat in. Other than that, the ‘hopper’ is known as the area of the grill where an individual places the wood pellets and the grill drips the pellets onto the fire to keep the heat going.

I spent a lot of time researching smokers before committing to the 640. I wanted something that can basically be left alone, produce good results and be durable. The 640 meets and exceeds those goals. It is built like a tank, and weighs about as much. I needed two people to help me assemble and move it. Assembly was straiightforward and took about 90 minutes. I have about 4 cooks on it and cannot be happier with the results.
It lowers its temperature by 5° Fahrenheit Increments by lowering the feed rate of the pellets and raises the temp by increasing the feed rate. As for thermostatically controlled grills, the thermostat cycles heat on and off like with the refrigerator as required by your given setting. Some digital temperature controls are so advanced they even include a WiFi setting.

When it comes to buying a new pellet grill, do yourself a favor and conduct some serious research on the grills you are looking to purchase before jumping into it. Just because a pellet grill looks sharp on the outside and has a cheap price tag to go along with it, doesn’t necessarily mean you’ll have spent less money over the course of three or four years compared to buying a well-built pellet grill with a good warranty.
Kevin- super helpful article. Thanks! I just moved from a big city small apartment with no grill to a house in the country. Most essential purchase is the grill. I’m really on the fence. I like the idea of a pellet grill, but in reality- I’m mostly cooking burgers, fish, steaks, scallops, and veggies. The brisket and ribs will be more of a special occasion. From an economical perspective, am I better buying a gas grill and just getting one of those smoke tubes to add some flavor? From many of the online comments, it seems like the pellet grills benefit from additional smoke anyway, and though you can get additional grates for searing, seems like a square peg in a round hole. The gas grill is sort of the tried and true, and way more economical. Those $500 entry level pellet grills seem a little scrawny, and the next level up is a cool $grand. I’m really on the fence, and getting pressure to “just buy the darn thing” to consummate the move to the country! However the pellet grills seem like the new shiny object and have my curiosity. Any advice? PS- love the website! Thanks, Cary
Each of the alternatives to the Traeger Pro we’ve reviewed above is an excellent choice for an affordable pellet smoker. We think the Z Grills Master 700D is worth every penny and competes with the Traeger for even less money. We highly recommend you check it out. It has an even larger grill area, a larger hopper, burns just as consistently, and produces some perfectly smoked and grilled meats.
Once you start paying more than $500, you’re looking at a big boy professional level machine. It’s going to be big enough that you don’t have to worry about having the neighbours over as well as the family. You’re also looking at more expensive sensors and thermostats, so you get a more consistent temperature, which leads to a much better end result, and there’s generally some sort of cleaning assist built in, which makes cleanup and putting it away at night so much easier.
GrillGrates(TM) amplify heat, prevent flareups, make flipping foods easier, keep small foods from committing suicide, kill hotspots, are easier to clean, flip over to make a fine griddle, and can be easily removed and moved from one grill to another. You can even throw wood chips, pellets, or sawdust between the rails and deliver a quick burst of smoke to whatever is above. Every gas grill needs them.
Z GRILLS or Z Grills is a maker of smokers, grillers, and stainless steel prep work tables galore. It entered the world of pellet grills recently and launched an IndieGoGo campaign in order to fund its “affordable wood pellet grill” for $500,000 and currently gives even Traeger’s economical offerings a run for their money with its ability to accept all types of pellets and do all sorts of cooking styles.
Kevin: I have a gas smoker but would like a wood pellet smoker. I’m looking at Traeger Lil Tex (due to price) but I read about Blazn Grill Works, Grand Slam, made in USA, stainless steel grates and a control unit that is very good. Cost about $1195, can’t find dealers so called and talked with the owner. What I read on web site sounds good. He claims on his short video that his auger is the best and doesn’t put torque on the drive due to the design. Any thoughts on this unit? Any advice would be appreciated. Still looking at the Yoder YS640 as price is very similar.

PG24 by Camp Chef has a weight of 124 lb with a pellet hopper that has 20-pound capacity. That’s so large, you won’t need to worry of getting more before your meal is done. This approach allows you to have the ultimate cooking experience. When the temperature drops, one wood pellet is released. This convenience can’t be found in other grill types, like gas or charcoal.
Most pellet smokers are wood-burning ovens: great for ribs, turkey, brisket, and pork shoulders, but not so great for grilling steaks and burgers. The FEC PG series was one of the first lines of pellet burners to offer a sear station, a cast iron cooking grate right over the fire pot where the wood pellets burn. It isn't the best setup for searing, but it's better than most other pellet searing schemes. The real beauty of the Fast Eddy's design is that it produces meat with a deep mahogany finish, much like a competition-grade offset smoker. It also has two upper-level heat zones, for a total of four distinct temperature zones.
When buying an item as important as a grill, it is evident that an individual should look for the best quality for what they desire as well as learn properly what are the best in the industry. With that in mind, pellet grills are even more unique than a regular grill because of the design and the way the grill functions. With that said, the quality of a pellet grill is the first criteria we took into consideration because there is a slew of different elements that have to ensure the grill is made of the best possible quality design. With that in mind, one important aspect of quality design that we took into consideration is how all of the functions are built. Meaning, we wanted to make sure that no area was designed and manufactured in a cheap way. Other than that, one method in which we figured out the best quality grills is how the grill cooked and how the items tasted. However, since we cannot buy every single grill and spend weeks cooking steaks and vegetables, as nice as that sounds, we relied a lot on individual reviews and what people had to say about that particular grill.
There have been some claims pellet grills are a safer barbecuing option.The claim is that pellet grillers by design do not allow as much of this potentially dangerous smoke to come into contact with the food. The fact that pellet grills don’t reach the same temperatures that other grillers do has also given rise to the idea that it is a safer barbecuing option.
If you’re looking for very portable smoker on a budget, we recommend the Davy Crockett by Green Mountain Grills. However, if you’re looking for a small backyard smoker that you can use at the occasional picnic, tailgate, or cul-de-sac party, we recommend the Traeger Tailgater. We think the slight increase in cost is justified by the bigger grill space, which comes in handy if you’re using your smoker frequently or to cook for more than two people.

The first thing to consider before purchasing a pellet smoker is your budget. This will allow you to buy the best pellet smoker for the money. If you are a beginner, you do not need to get an expensive unit in order to produce results. However, if you have some experience and you want to take your smoking to the next level, you may look into a more expensive model with the goal of getting some of the features you want.
Up next to find its place in our pellet grill review is the REC TEC’s mini portable pellet grill. It has a 341 square inch cooking surface with 180 degrees to 550 degrees Fahrenheit temperature limit, with 5 degrees increment. But it can easily reach 600 degrees Fahrenheit in full mode. It has a satisfactory pellet hopper capacity and has folding legs. It is great for travel and movement as it is compact and small in size.
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