The Pit Boss Company manufactures an extra-large pellet grill with 700 square inches of cooking surface. It closest competitor in pellet smoker largeness is the 7-year veteran known as Rec-Tec. It has probably one of the largest cooking surfaces (or the largest at that) in the pellet grill and smoker industry. It approaches grilling with the idea that sometimes bigger really is better, at least in terms of cooking more meats at the same time.
Rec Tec has always been known for making advanced Rec Tec wood pellet grills coming in at a higher price. However, some of the popular models come in smaller sizes, like Trailblazer 340 or Bullseye 380. However, compared to their capacities and features, the products in our top ten lists would be better choices. So, among its products, the RecTec Bull 700 is the only one that falls in our Honorable Mentions.
Yoder Smokers has overcome this challenge with their YS Series of pellet grills outfitted with their direct grilling package. When fit with this package, the grate temperature on the left side soars past the 700-degree mark and produces those coveted steakhouse quality grill marks, fast cooking times, intense caramelization, color and texture common to cooking over an open fire or gas fired grill.
The Texas Elite 34 pellet grill is a fairly basic pellet grill that still gives you lots of versatility: you can grill hot and fast, or smoke low and slow, you can bake, braise, roast, or bbq all sorts of food to juicy perfection! Just like an oven, you set the temperature and the Integrated Digital Elite Controller keeps the temp within +/- 20 degrees F for as long as you need it!
Cleaning and Maintenance: Keeping the grill clean is critical if you need to get the most out of the unit. Old debris can influence the viability of the unit thus normal cleaning is vital. In addition, while moving it around, take alert not to thump it since it accompanies little legs which can without much of a stretch tip over the unit when thumped.
I spent a lot of time researching smokers before committing to the 640. I wanted something that can basically be left alone, produce good results and be durable. The 640 meets and exceeds those goals. It is built like a tank, and weighs about as much. I needed two people to help me assemble and move it. Assembly was straiightforward and took about 90 minutes. I have about 4 cooks on it and cannot be happier with the results.
With a temperature probe for the meat inside the chamber, this allows you to keep an eye on the temperature of your meat without opening the grill. Nothing ruins a brisket or roast faster than the griller who constantly fiddles with the meat on the grill. Opening the chamber lets the heat out and that can quickly make for some tough meat. This handy feature takes the guesswork out of how ready your meal is, helping you get the best outcome.
Many of the models require you to clean them up for 30 minutes because you have to take out the gooey deflector plate and the greasy grates in order to scrape them off and wash them until they’re shining. Careful cleaning is required when the grease and carbon are covering the deflector plate. The easy-clean grills typically make the parts more accessible but the amount of cleanup remains the same. 

REC TEC pellet smokers appeared a few years ago and the makers wanted to make their grills stand out. They wanted a grill that would have the type of temperature control found in an oven. Logically, this meant a pellet grill. But the REC TEC RT 680 isn’t revolutionary – it has a great marketing campaign, strong following and committed support. The makers even provide a 30-day no questions asked return policy and a six-year warranty.
Ordered Renegade Pro, received it and missing 6 washers to assemble the legs. They are rattling around inside the unit making it unusable. The control knob also sheared off in shipping. Traeger has yet to come up with a solution to fix or replace the unit...disappointed in their customer service. They don't care about customers after they get their money.
Just what I needed for my Traeger Pro 22. Fits like a glove, simple install, and makes adding and pulling rib racks off the smoker much easier. No longer a balancing act trying to get a tray to stay put on top of the pellet hopper lid. This also fits perfectly under Traeger's cover for the Pro 22 models. Have to be a little care you dont pinch your fingers when folding it down (would be a nice future mod if it could somehow be spring assisted), but thats my only gripe.
I use to have a charcoal/wood fired smoker and it was a nightmare maintaining temperature especially on a long brisket cook. Instantly I've fallen in love my YS640 coupled with a fireboard. You literally set the temp load it up and walk away with no stress or worries about maintain temperature. It provides great smoke flavor too. Yes it is an expensive purchase but that is because this thing is built like a tank and will last for decades.
Set it and forget it. It does not require you to stay while the food is being cooked as you can set a timer and temperature so you can do other things, like prepare the side dishes or drink beer with friends while the grill is doing its job. Most pellet grills use electronic controls to regulate the grilling according to your preferences. You have a choice to choose the level of smoke aside from choosing your desired temperature.
You want your smoker to retain heat and to maintain a constant temperature. If you purchase something that’s inexpensive, yet made with a thin metal, you’re going to regret it because you’re going to be constantly fighting with the temperature. You could purchase the best smoker pellets, but if you don’t have a high quality smoker, it is all for not.
At present, pellet grills are mainstream products, with pellet refills filling the market versus having to find timber, sticks, and charcoal to start a fire (since these pellets are made of sawdust, it’s easier for them to cast fire and completely combust into smoke with minimal residue).  Old school pit masters dislike this product mostly because it’s too easy to use, like a microwave versus an oven.
Hey John – great question. My experience is that I use maybe 8 lbs of pellets for a 7 or 8 hour cook at 275 degrees. Pellet grills are relatively fuel efficient. The brand of pellet you choose will play into this. Cost for pellets varies by manufacturer, similar to charcoal. I think you’ll find them very efficient if you’re just firing them up for high heat, shorter grilling sessions.
Pellet grill uses various types of flavored wood pellets to flavor the food by infusing smoke into it. Pellets of numerous flavors are available on the market:  hickory, strawberry, oak and olive are just to name a few. Many pellet grill companies also manufacture wood pellets alongside the pellet grills that go hand in hand with their respective grills. So know your options, and be sure to spend a few extra bucks into buying a good quality wood pellet for your pellet grill as this is what will set apart your smoked exotic BBQ from the mainstream flavors out there.
Hey John! Thank you so much for your kind words. I try to do a good job here, and am pleased you are enjoying the site. Regarding electric smokers, I have friends who own them and love them. I’ll try to get a post out this summer on them. Folks seem to like Bradley smokers a good bit, so you might want to check them out. You can find a good selection of them on Amazon.com here.
It’s built pretty solidly, which is what you want with a portable system as it’s obviously being moved around a lot more. I’d say it’s similar in build quality to the Traeger Junior Elite, which as a top of the line smoker says all that needs to be said. If something does go wrong, there’s a two year warranty. I’d have liked more, but it’s there, and that’s good enough.
Seeking to produce the pellet cooker that is both a great smoker and a powerful grill. The truth is that burning pellets in a controlled way is not the best method for producing high grilling temperatures. Most pellet grills top out at 500 degrees F while the hottest units can hit 600 degrees F. This pellet cooker is in reality, a combination grill with a large smoking space, and a small but powerful direct grilling area. Reasonably priced with quality construction, this is definitely a pellet grill to look at.

You want a set-it-and-forget-it option: Traeger grills work best when they’re allowed to cook and smoke the food over long periods of time. As long as the system has fresh wood pellets in the hopper to feed the fire box, it will be able to maintain a steady temperature. So you can set up the grill and then leave it for half an hour, a couple of hours, or even longer, something that’s difficult to do with other grilling systems.
The Camp Chef SmokePro is probably the best pellet grill on this list by rating and by performance. It has a decently large area for cooking at 19.2 inches by 22 inches plus its smoking or warming rack is also 6 inches by 24 inches in size. This is one of the best pellet smoker for home use because of its combination of quality features that are never superfluous and works as advertised.
Technology is a focus of many pellet grill manufacturers today including features such as Bluetooth temperature controls with an option to download an application on your smartphone. While these features are great, they can sometimes get in the way of the actual materials used to create the structure of the grill. At Grilla Grills, we’ve always put the focus on what we, and our customers, believe are the most important components of the grill. That means you’re paying for high-quality components in the places that tend to be most likely to fail on other cheaper grills, and many in the same price range that have more bells and whistles.
Hey Dan – I think you’d really up your versatility with a good pellet smoker. Smoke profiles seem to depend largely on the quality of pellets used and then also on the burn consistency of the fire pot. What I mean here is that many pellet smoker users tell me that they prefer models that cycle over faster with frequent temp checks rather than those with longer wait times between temp checks. Cycling faster means that pellets burn more consistently and do not rest to a “charred” state and they “reactivate” This latter problem sometimes results in less than optimal flavor. Yoder smokers cycle very fast and are preferred by many due to this and their thicker metal construction.

One of Yoder’s most unique features is the Variable Displacement Damper. This makes it easy to smoke, sear, and grill your food using the YS640. This is a metal plate that moves along the lower smoke box. If you move it all the way left, it concentrates heat directly over the firepot for conductive searing. If you move it back to the right, the heat will spread evenly across the entire some box for even cooking. The unit comes with a side firebox which has a removable cooking grate if you want to grill your food in it.
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