Cleaning up after grilling is every cook’s dreaded part of the process, but this pellet grill simplifies that. Its warming rack comes with a patented ash-catcher system, the Ash Can Cleanout System, that allows for an easier cleanup of the unit. Additionally, it also features a grease drip disposal system that comes with a bucket. You won’t have to waste precious time cleaning up afterward!
First, you have to figure out what your budget looks like. Of the pellet smokers I cover here, theRec Tec Grill Pellet Smoker is the most economical and best overall value — with solid construction and top end electronics controls. At just under $1,000 it’s a great buy that should last you a very long time. If you can move up from there cost wise, I’d go with the Yoder pellet smoker. While the Rec Tec looks like a beast, the YS640 absolutely IS one. Weighing in at 315 lbs and boasting solid control components and features, you won’t ever need another pellet smoker in your life unless you just want another one.

Loved the idea of a "pellet smoker" - less stress, delicious meat. Bought mine at Costco 1 year ago and have used it many times with mixed results, not exactly stress less. Last time using it the pellet hopper caught on fire, turns out the auger chamber is packed full of pellets and won't move. Attempted to open chamber to clear and with this model it is extremely difficult (with unit sold thru Costco - newer ones look easier...) so I called customer service hotline. Called different 4 times and talked with a different live person each time and was promised a call back to schedule an in house repair. Never received one call back so I tried to email and again never received a return email. I have no choice but to return smoker to Costco.
We love recommending and reviewing wood pellet smoker grills, but we also want you to get the most out of them once you purchase. Without proper care and maintenance, even the best pellet smoker is bound to have a shorter lifespan. Therefore, how you use your smoker and how you maintain it after use greatly determines how long it will serve you. A little bit of work will go a long way toward extending the life of your smoker. A thorough cleaning of the smoker should occur at least once a year. If you frequently use it, you should have it done at least three times a year. Buying quality pellets will extend its life as well.
If you live in an area where wood furnaces are used (not like down here in FL where a few heat strips will do the trick), you may also be familiar with pellet furnaces. In short, pellets compressed from sawdust and wood shavings fill a hopper and are then fed into a burn pot using an electric auger system. The auger, which is basically a long screw, delivers pellets to the burn pot based on the speed dictated by the unit’s thermostat. As the burn pot ignites, the pellets burn. Heat then carries through the home via convection (air driven) means, thus allowing air flow and a blend of warm and cool air to maintain steady, even burn temperatures. A heat exchanger separates the smoke fumes from the warm air, thereby warming the room without smoking everyone out.

Hey DW – I think it’s a good call either way. Reports from users re: customer service are tops for both Rec-Tec Pellet Grills and GMG Pellet Grills. GMG offers a wifi option that now runs on your home network, and will eventually allow you to monitor via a cloud option, meaning monitoring your grill as you are out shopping etc. The extra large hopper size on the Rec-Tec Pellet Grills could be a bonus for you if you plan on doing some really long cooks. Other than that I really think it comes down to things as simple as how the unit looks. I know that sounds silly, but they are both great grills otherwise. So, what’s your gut tell you?

Z GRILLS or Z Grills is a maker of smokers, grillers, and stainless steel prep work tables galore. It entered the world of pellet grills recently and launched an IndieGoGo campaign in order to fund its “affordable wood pellet grill” for $500,000 and currently gives even Traeger’s economical offerings a run for their money with its ability to accept all types of pellets and do all sorts of cooking styles. 

If cost isn't an issue, check out the Elite Wood Fire. This 200+ pound behemoth from Memphis Grills costs more than some used cars, but it's fully loaded. Wifi-enabled, an extraordinary temperature range, and a cooking space large enough to be used by a small restaurant - the Elite has it all. The pellet hopper is built to match capacity, with enough fuel space to smoke for up to 62 hours straight.
Kevin, appreciate your reviews and insights. I am currently looking for my first pellet cooker which will be primarily used for camping, therefore I will likely purchase a portable unit. Your review on the GMG Davy Crocket answered some questions for me. I was initially contemplating the Traeger Junior Elite and GMG Davy Crocket, but after doing some homework I’m now considering the Rec Tec Mini as well. I can purchase the Traeger and GMG now for $350 and the Rec Tec for $500. My dilemma is that I (like many others) take very good care of my gear/equipment, so whatever I purchase, I expect to get a great deal of use out of. With that said, making the wrong decision could be a 7-10 year mistake. There are aspects of each that I like, I guess my question is whether spending another $150 on the Rec Tec, in your opinion, would be worth it to you? I understand if you would rather stay away from specific recommendations, and if that is the case, any other thoughts you have would be appreciated.

Kevin- I’m in the process of researching to get my husband a grill for Christmas. I’m torn between the 820 you mentioned above and the Traeger Pro Series. As far as I can tell they are basically the same except that you get a larger cooking area on the pit boss for the same price you pay for a small cook space in a traeger. I would like to spend around $600 on the grill but would possibly go up to $800 and want 500 sq in cook space or greater. Which do you prefer? Pit Boss, Traeger or another brand?
Wood pellets that are tailored for pellet stoves or fireplaces usually contain tree barks and binding agents such as glue. When used in pellet smokers, these wood chips can expel some harmful chemical substances infused with the food. But since the dawn of Traeger pellet smokers, different manufacturers have been producing food-grade wood pellets to be used in pellet smokers.

Turn it on to "Smoke" mode and use the P settings, or cook mode by selecting a temperature. When you select smoke or a temp setting you start the ignition sequence. The fan, igniter and auger motor turn on. The fan stays on until the smoker is turned off. The auger motor continuously delivers pellets to the red hot igniter rod in the firebox for two minutes under normal conditions. Then the igniter rod shuts off and the pellet fire burns with only the assistance of the auger and the fan.
The first name to kick start our list of the best pellet grill review is the Camp Chef PG24 Pellet grill. It measures 45 inches by 21 inches by 51 inches, in dimensions. This pellet grill weighs 127 pounds and capacitates a 550 cubic inch cooking surface. It has a removable upper rack, and it comes with a stainless steel food probe. Camp Chef PG24 Pellet grill comes with an LED digital temperature control system, and has a patented down cleaning system. It can provide temperatures from 160 degrees to 500 degree Fahrenheit, and has an internal sensor.
How much food are you going to smoke? This is important because some of the top pellet smokers are relatively large. And if you’re not looking at smoking a lot of meat, you might purchase a unit that’s too big. Conversely, if you buy a unit that’s too small, you are going to be frustrated because you’re going to make some delicious meat just not as much as you need.
Another pellet smoker from industry leaders Traeger. The Lil Tex Elite is an upscaled Junior Elite, and whilst it’s still a good quality smoker and grill with a powerful burner and excellent heat output, plus all of Traeger’s usual electronic gizmos. There’s just not enough of a difference between this and the Junior Elite, especially not when you consider the increased price tag, which is disappointing.
As a new and nervous cook or just a busy one, it is always a struggle to get the results you want without having to tend to a grill or stovetop all day long. Luckily, Pellet Grills offer a convenient solution. These foolproof devices allow you to truly set it and forget it. Whether you crave perfectly grilled spare ribs or smoked pork butt, Pellet Grills allow you an unprecedented degree of control over the temperature and cooking style you want. What’s more, Pellet Grills are a terrific way to infuse your food with the real flavor of wood smoke, whether it be hickory, mesquite or maple. Unlike gas grills, the flavor is right there in the fuel with wood-pellet grills.
Since wood chips are by-products of carpentry and woodwork, they are not only inexpensive but are also helpful for the environment since you’re using up all the parts of a tree. Its death wouldn’t go in vain! If you’re looking to learn more about the types of available wood chips and what kind of flavors they impart with, feel free to check out our post on that topic.

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Hi i would like to buy my boyfriend a good quality smoker but can’t seem to find one that’s small for people just starting out with smoking for our small backyard. Does anyone have any suggestions? I don’t want to invest too much to start incase it’s too difficult to use or we find we don’t like it. I’ve read some reviews on little smokers that catch on fire and that worries me since we live in a townhouse. I figured someone on here would know of a well made brand that is on the smaller/less expensive side.

One of Yoder’s most unique features is the Variable Displacement Damper. This makes it easy to smoke, sear, and grill your food using the YS640. This is a metal plate that moves along the lower smoke box. If you move it all the way left, it concentrates heat directly over the firepot for conductive searing. If you move it back to the right, the heat will spread evenly across the entire some box for even cooking. The unit comes with a side firebox which has a removable cooking grate if you want to grill your food in it.
As the launcher of the pellet smoker trend, it’s only natural that the innovative Traeger Pellet Grill Company would perfect its pellet grill technology and come up with some of the most affordably priced smokers around costing $300 upwards. It’s the Ford Motors of the pellet grilling world and many a pellet griller on the market to date owes the existence of their industry to this one company.
The first name to kick start our list of the best pellet grill review is the Camp Chef PG24 Pellet grill. It measures 45 inches by 21 inches by 51 inches, in dimensions. This pellet grill weighs 127 pounds and capacitates a 550 cubic inch cooking surface. It has a removable upper rack, and it comes with a stainless steel food probe. Camp Chef PG24 Pellet grill comes with an LED digital temperature control system, and has a patented down cleaning system. It can provide temperatures from 160 degrees to 500 degree Fahrenheit, and has an internal sensor.
I've been wanting a Yoder for the last year and a half. Finally pulled the trigger on a 640 a couple months ago. Absolutely fantastic. I've been a Weber guy forever and this is my first smoker. This defiantly took my food over the top. My 640 has been incredibly accurate with keeping the heat on the grate to the setting I punch in. Just finished my first brisket and it was fantastic. The only way to go!
The Smokepro comes with many of the extras that define the Camp Chef line of products, such as the easy-to-use ash removal system as well and an interior fan. This model comes with easy-to-use controls and an LED temperature readout so you can monitor internal temperature at all times, even if you're cooking at night. The unit also comes with a convenient meat probe for ensuring that perfect finish.
Because I like to learn from my mistakes I decided to go with the Camp Chef Woodwind grill with Searbox and I couldn't be more pleased! I now have a single grill that will truly smoke, grill, bake, and sear! In fact, my wife and I meal prep on it! We can use the Searbox to quickly grill our chicken (4-5 minutes) while smoking pork tenderloin! Culinary multi-tasking! Gotta love that!
My wife and I were one of the first buyers of the YS640 in 2010. We had owned a couple of gas grills that, of course, eventually rust out. My wife saw the YS640 at the Kansas State Fair and called me and said that I HAD to look at this smoker! At first, the smoker had many problems--inaccurate temps, huge swings in temps, etc. Don and Joe kept working on the problems and installing updates--never charging us for updates or service calls. Finally, in about March of 2011, they installed the update that really was the solution. Since then, the YS640 has been a consistent workhorse that does everything as advertised. Built like a tank. built to last. Don and his staff stuck by his product and by his customers. In this day and age, customer service is uncommon. By the way, I thought the YS480 would have been big enough, but my wife said, "our family isn't getting smaller,".....I'm very glad we got the 640 and the second shelf. I have needed it many times. Thanks Don!
The biggest cleanup issue is the buildup on the heat deflector under the cooking grates. You'll need good gloves and an apron. On most models, a thorough cleanup means a 30 minute process of taking out the greasy grates and the gooey deflector plate, scraping them and washing them. You should do this when the carbon and grease cover the deflector plate. Stainless parts can go in the diswasher, but I wouldn't do it. That grease is like tar and it could get all over the insides of the dishwasher and hang on for dear life. I use a handheld steamer like the Steamfast SF-320 Portable Steam Cleaner shown here.
Eric, I’m sorry for the trouble you’ve had with your Traeger. Not sure this will help, but here is how I make sure I don’t have the problem you had. When I start after a long previous cook or any cook at all really, I vacuum out all the dust and vacuum out the burn pot. Then, I put a handful of pellets into the burnt pot, insert the heat deflector, the drip tray, and grate. I find that this keeps things working well. Sometimes, the burn pot will get too full of ash and this can cause the problems that you had. Give it a try. If it works, please let me know.
Thanks for all the great information. This article was very useful on my most recent purchase. Sorry for the long book but tends to be my style of sharing. Hope others get some use out of my lessons learned. Killing (literally, dried out, burned, inedible) a thousand dollars or so of briskets over the last 20+ years should help some save a little pain as they are stepping out.
So, when their patent expired in 2006, large companies capitalized on that one and Traeger began facing cut-throat competitions. Within two years, a few companies had already begun producing some of the best pellet grills with more advanced designs and features. By 2014, around 27 companies had already penetrated the market and newer brands were coming out almost every month. Now, with so many companies already in the market, some of them are creating strategic alliances with other brands producing different grilling equipment.

I don’t know how many meals I cooked on that thing, but it’s been enough to make me a hero and de facto camp chef among my friends. I seared up a tri tip large enough to feed four hungry kayaking buddies at the Salmon River Festival one year, then covered it with foil and cooked it on indirect heat for one of the best steaks of my life, which we happily consumed in the middle of nowhere. The grill also perfectly charred onions and peppers to deliver a mountain of chicken and beef fajitas to a crowd of ten. I still get compliments on that one. 


You need some temperature control in your grilling system: Even though most propane and charcoal grills include a temperature gauge, they’re not precise. Because the pellet Traeger grill works more like an oven, cooking at a precise temperature setting is a lot easier to do. It’s not quite as precise as the oven in your kitchen, but the Traeger system’s temperature control is surprisingly accurate most of the time. Some manufacturers of low cost pellet grills only offer low, medium, or high temperature settings.
There’s so much about this grill to love, but one aspect that gets RAVE reviews is the customer service. Rec Tec has pretty much the best customer service in the industry. First off, there’s a 6 year warranty, meaning, they expect their product to perform. But in the unlikely case that you have issues, their customer service is incredibly fast to respond, is available even on the weekends, and believe it or not, the owners even provide their cell phone numbers so they can help you through a problem when you’re stuck. Incredible!
Complete with a variety of spectacular features, the Z Grills Wood Pellet Grill and Smoker redefines the whole concept of smoking. At a reasonable price, this smoker gives you more than what you paid for. It offers top technology-rich features that ensure consistent smoking for that great smoky flavor. Plus, many customers – including ourselves – have attested to its durability. This smoker will serve you without failure for a very long time.
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