This smoker has cooking area measuring 560 sq. inches, large enough to allow you to smoke food for your friends and family. This is also enough to give you the best grilling experience, as we’ve found after reviewing the top products from Camp Chef. It also has a useful rack where you can keep your smoked food hot while your waiting for your whole meal to come together or that one couple who always arrive late for the party.
Yoder YS 640 is built out of durable materials. Unfortunately, this means that it is heavier than some other units. It weighs 325 lbs, nearly twice as much as the Traeger Texas Elite 34. The main body is built out of 10 gauge metal. It will take more time to reach the highest temperature, however the smoker will hold the heat in far better than some other cookers.
Cleaning other types of smokers typically includes scooping ash from the burners and removing burnt remains from the racks. Traeger turns this messy process into a very simple one. The smoker burns pellets so efficiently that there is almost no ash left behind. Since there is no direct flame, the cooking grates will not get sticky and caked with excessive amounts of burnt, juicy meat. In order to clean the racks, all you have to do is brush them quickly and then wipe them with a paper towel.
****Update 12/2014: So I finally found something negative to report. Today I was cooking 2 pork butts and a brisket and discovered that this grill does not do well with wind on a brisk day (It was 45 degrees here today). When set at 250 degree, the smoker could barely make it up to 190 degrees. I was able to bypass the problem by throwing a cheap moving blanket over the grill (an $8 fix) but I think it's worth noting.
Just like you need to have precise control over your unit’s temperature, you also need to make sure that your smoker can reach an adequate temperature. Most pellet smokers can reach temperatures between 180°F and 425°F, which is a decent range that can fulfill most of your smoking, baking, and grilling purposes. However, if you want to sear your meat, you will need a unit that can reach at least 500°F.
I use to have a charcoal/wood fired smoker and it was a nightmare maintaining temperature especially on a long brisket cook. Instantly I've fallen in love my YS640 coupled with a fireboard. You literally set the temp load it up and walk away with no stress or worries about maintain temperature. It provides great smoke flavor too. Yes it is an expensive purchase but that is because this thing is built like a tank and will last for decades.
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Take your outdoor cooking to the next level with the Camp Chef Pellet Grill and Smoker. Designed with the home griller in mind, built-in features simplify the process of smoking. The included digital temperature readout takes the guesswork out of the cooking process. An advanced digital temperature chip gives a more steady smoke and temperature, eliminating large temperature swings and giving a more consistent cooking temperature. Our patented Ash Can Cleanout System makes clean up the easiest out there. The Pellet Grill and Smoker features range from innovative digital smoker controls to dual temperature sensors. Discover the real secret of award winning BBQ cooks, low and slow smoking.

In reading through the comments section, it seems the recommendations have shifted over time. As it stands today, which smoker would you go with and why: GMG Jim Bowie, Traeger Pro 34, or the RecTec? I like the cooking space of the Traeger Pro 34, but the other 2 seem to have more bells and whistles. I’ve been smoking about 5yrs, so not a pro but not a beginner. Currently have a 10+ year old Traeger Lil Tex elite hand-me down that is ready to give up the ghost. Would appreciate your thoughts!

We have reviewed the best pellet smokers on the market today after doing our extensive comparative research. However, there were some hidden gems that could not make it to our top 10 product list because of one reason or another e.g. due to their high prices, unavailabilities in some regions, and other factors. Also, some just failed to get in our top 10 list only because it was a top 10 list and not a top 20 list. Regardless of the reasons, here are a few honorable mentions that failed to make it to this top 10 best pellet smoker review, but are still worthy in their own rights:


All this said, I believe the girls you are looking at already will both provide you with long lasting grilling and smoking satisfaction. Honestly, when you get to a point where are your in the price range that you are in, it’s really hard to choose a bad option with pellet grills. The biggest Advantage you have over the ones you’re looking at and the Yoder models is that they are heavy built giving you excellent heat retention over your Cooks.
The Camp Chef SmokePro is probably the best pellet grill on this list by rating and by performance. It has a decently large area for cooking at 19.2 inches by 22 inches plus its smoking or warming rack is also 6 inches by 24 inches in size. This is one of the best pellet smoker for home use because of its combination of quality features that are never superfluous and works as advertised.
With the traeger, rec-tec or cam chef smokers all seem to burn 1-2lbs per hour. But for a long 18hr brisket it seems like I will have to continue to use pellets the whole time to keep the heat in range over over 200 which will mean I am using almost a 20-40lb bag depending on the time year per smoke. This is even more expensive than the bradley seems even with the wasted briquette. IS this correct or is there something I am missing?
Second, you’ll have to figure out what BBQ pellets you want to use. There are many different brands, blends, and mixes to choose from, and you’ll likely want to do some side by side testing to see what you like best on what meats. My very good friend and BBQ buddy Shane Draper really likes to make his own blends  – using different woods in different proportions depending on what he’s cooking.

This grill actually came about because of an IndieGoGo campaign. IndieGoGo is a crowdfunding platform wherein interested parties on the Internet can donate money to the maker if they want his invention or service to come about. The Z Grills Wood Pellet BBQ Grill and Smoker got its $500,000 from its donators and now the previously nonexistent Z Grills Company now exists to make their wildly popular grill.


I've been wanting a Yoder for the last year and a half. Finally pulled the trigger on a 640 a couple months ago. Absolutely fantastic. I've been a Weber guy forever and this is my first smoker. This defiantly took my food over the top. My 640 has been incredibly accurate with keeping the heat on the grate to the setting I punch in. Just finished my first brisket and it was fantastic. The only way to go!
Despite being a little complicated when compared to the other types of grilling equipment (because of the automatic pellet auger and fan), they are pretty easy to repair if you have the right parts. You can find these parts right at a home depot or online. It doesn’t matter if you need to replace the auger or the fan, the ignitor rod or the hopper, for the top brands, you’ll find the replacement parts just as easily. Let’s look at the replaceable parts of a pellet smoker:
When it comes to buying a new pellet grill, do yourself a favor and conduct some serious research on the grills you are looking to purchase before jumping into it. Just because a pellet grill looks sharp on the outside and has a cheap price tag to go along with it, doesn’t necessarily mean you’ll have spent less money over the course of three or four years compared to buying a well-built pellet grill with a good warranty.
If you’re gonna set it and leave it to do the magic, you’re going to have to be careful, too. A major contributor to how long you can leave a smoker is how many wood pellets the pellet hopper holds. Pellet smokers run the gamut in how much fuel they use per hour, with anywhere from half a pound to two pounds of pellets being standard. Always check how much the model you’re looking at holds, and make sure that it’s going to last long enough, especially if you plan on leaving your smoker to cook whilst you do other things, especially if you’re going away from home. It’s simple math, and better that than coming home to a bunch of chargrilled ashes.
Just putting a stamp on your info and recommendations. The Pro is definitely a Pro! Consistent, excellent temp control, juicy and great flavor. Smoke ring, some of my ribs are pink all the way through and dripping with juice. Smoke profile, good, not over powering. I have used 45# of hickory so far, 20# of cherry and a few pounds of apple and pecan. Have not tried anything but Lumberjack but that will be the next experiment. I have tried the smoke tube and it is ok. I was worried about getting an ash or bitter taste as the smoke is fairly heavy and a little acrid smelling if you let it burn from bottom to top. So I lay it down and light on my wife’s Weber gas grill side burner and get the whole thing burning good and then blow it out. If it smells acrid your meat will get some of that taste. Starting the tube this way it is still going an hour later.
After looking at a lot of pellets smoker grill reviews, it is easy to see that this is a pretty decent model. It is just so functional. So if you are looking to purchase something that is more than a pellet smoker, this is the product for you. Make sure to follow the instructions carefully when assembling it and be sure to gauge cooking time since this is a fast one.
I have used this cooker at least once a week for two years. I recently had a couple of issues with it going out and was thinking it was having a serious issue. Quite frankly as much as I use it it should be worn out by now. Here is what I discovered. Carbon had built up on the tempeture probe and the grill wasn't getting accurate readings. Suspecting the temp probe I checked it with an external one and it was off 50 degrees or more. I am assuming that the readings were off enough that the grill controller just shut it off kind of a fail safe? 30 seconds with steel wool and we are back in business.
Their behavior is sometimes counterintuitive. The hotter they get, the less smoke they produce, and at their top settings, they don't produce much smoke at all. This is good for when you are baking cakes or pies or doing dishes that don't need smoke. But down under 250°F, they produce plenty of mild, elegant smoke. And even though the fuel is wood, it is hard to oversmoke with a pellet smoker. Burning wood on a charcoal grill produces much more intense smoke flavor.
Hi Brad! Thanks for your comment. I’d give Grilla Grills a hard look. Their Silverbac model is as solid as they come. The sear box on the Camp Chef is an interesting addition. Given that it’s propane powered, it would be pretty much light, turn and go. So, as you said, low maintenance. Still… with a set of grill grates, you should be able to get a sear at top temps on most pellet grills that would meet your expectations.
Just what I needed for my Traeger Pro 22. Fits like a glove, simple install, and makes adding and pulling rib racks off the smoker much easier. No longer a balancing act trying to get a tray to stay put on top of the pellet hopper lid. This also fits perfectly under Traeger's cover for the Pro 22 models. Have to be a little care you dont pinch your fingers when folding it down (would be a nice future mod if it could somehow be spring assisted), but thats my only gripe. 
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